Introduction
TRILOS TR80A is a pilot-scale production three roll mill designed for pilot-scale production and process validation. Featuring a digital touchscreen interface and adaptive apron system, TR80A significantly enhances operational precision and consistency.
With particle size reduction capability down to 1 μm, TR80A bridges the gap between laboratory development and full-scale manufacturing. Integration with TRILOS IoT platform enables remote control and process parameters preset.
Features
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Sub-Micron Dispersion Performance
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TRILOS IoT Platform
-
Intelligent Touchscreen Control System
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Adaptive Apron Technology
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Aerospace Grade Carbon Fiber Shell
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Flexible Ceramic Roll Options
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High-Reliability Rolls
-
Circulating Water Bath
- Customized Service
Sub-Micron Dispersion Performance
TR80A is capable of achieving particle sizes below 1μm. It ensures exceptional dispersion uniformity for high-performance formulations and demanding materials.
TRILOS IoT Platform
TRILOS IoT platform pioneers in the three roll mill industry. It enables remote monitoring, parameter adjustment, and multi-step process execution via tablet, supporting smart manufacturing and process traceability.
Intelligent Touchscreen Control System
A pop-up touchscreen interface displays real-time parameters including roll speed, roll gap, and apron pressure. Operators can store formulations and review historical data.
Adaptive Apron Technology
The automatically controlled apron maintains optimal contact with the apron roll, ensuring consistent material transfer and eliminating variability associated with manual adjustment.
Aerospace Grade Carbon Fiber Shell
The shell of TR80A is made of aerospace grade carbon fiber, featured by light weight and solid structure, providing effective protection against minor impacts during handling and transportation.
Flexible Ceramic Roll Options
Rolls are manufactured from high-quality ceramic materials and can be customized to match material sensitivity and processing requirements:
- Zirconia (ZrO₂): Smooth surface, high toughness, extremely low metal contamination. Ideal for advanced materials and pharmaceutical formulations.
- Alumina (Al₂O₃): High hardness, moderate surface roughness, suitable for inks and coatings with lower purity requirements.
- Silicon Carbide (SiC): Extremely high hardness and wear resistance, suitable for abrasive or high-viscosity materials with minimal contamination risk.
High-Reliability Roll
The ceramic rolls are precision ground and parallel to ensure long-term operational stability. The rolls resist deformation, breakage, and misalignment even under extended operating conditions.
Circulating Water Bath
TRILOS circulating water bath transfers the cold water into the three roll mill and cool the rolls, circulating the warm water back to the water bath.
Customized Service
Safety accessories such as safety light curtain and barred charing hopper are available to meet specific operational safety standards and regulatory requirements.
Specifications
|
Parameter |
Metric |
Imperial |
|
Capacity |
20 L/h |
5.28 gal/h |
|
Roll Diameter |
80 mm |
3.15 in |
|
Roll Length |
200 mm |
7.87 in |
|
Roll Speed Ratio |
1 : 3 : 9 |
1 : 3 : 9 |
|
Roll Material |
SiC / Al₂O₃ / ZrO₂ / SS |
SiC / Al₂O₃ / ZrO₂ / SS |
|
Power |
1.5 kW |
2.0 hp |
|
Dimensions (L×W×H) |
750 × 340 × 490 mm |
29.5 × 13.4 × 19.3 in |
|
Weight |
110 kg |
243 lb |
Applications
Advanced Material:battery materials / semiconductor pastes / polymer composites
Chemical Engineering:resins / lubricants / adhesives
Cosmetics:BB cream / foundation / lip gloss
Electronic Industry:conductive paste / ceramic paste / solder mask / PV ink
Food:chocolate / nuts / flavour
Ink&Coating:ink / coating / colorants / pigments
Pharmaceuticals&Health Care:medical ointments / toothpaste
Downloads
Solutions
Video
